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Mitsubishi Positioning & High-Speed Processing Modules

qd62_opt

MELSEC Q Series / iQ High Speed Counter Modules

These modules provide a capability for the CPUs to sense high frequency pulse trains as would be found in motion control and similar applications. Typically these modules would be linked to encoders to provide a closed loop of position sensing on a motion axis.

Key Features:

  • Module set-up via menus in GX Developer; no programming required (requires use of GX Configurator-CT plug in)
  • External selection of count function capability
  • GX Configurator-CT reduces maintenance time with clear presentation of module status
  • Up to 0.5MHz count frequency (depending on model)
  • 32 bit count range
  • Single phase & quadrature input
  • Preset count functions (linear, ring, sample, periodic)
  • Built-in outputs for direct actuation of external processes
  • CW/CCW detection

Required Manual

Model Number

Description

Contents

Included?

Stocked Item

SH(NA)080036

High Speed Counter Module User’s Manual

Covers QD62, QD62E, QD62D & GX Configurator-CT

Supplied as PDF with GX

-

IB(NA)0800059

High Speed Counter Module User’s Manual (Hardware)

Basic information on QD62, QD62E, QD62D

Yes

-

Note: Many of these manuals are available by free download from our website, www.meau.com

Model Number

QD62-H01

QD62-H02

Stocked Item

-

-

Certification

UL • cUL • CE

Number of Occupied I/O point

16 I/O points

Number of Channels

2 channels

Count Input Signal

Phase

1-phase input, 2-phase input

ON / OFF Characteristics

5/12/24VDC, 2 to 5mA

Counter

Counting Speed (Max) (*1)

1-phase input 50kPPS; 2-phase input 50kPPS

1-phase input 10kPPS; 2-phase input 7kPPS

Counting Range

32-bit signed binary (-2147483648 to 2147483647)

Type

UP/DOWN Preset counter + Ring counter function

Minimum Count Pulse Width (Duty Ratio 50%)

qd62-h01-1_opt

qd62-h01-2_opt

External Input

Rated Input Voltage

5/12/24VDC, 2 to 5mA

ON / OFF Characteristics

Comparison Output

Comparison Range

32-bit signed binary

Comparison System

Setting value < Count value
Setting value = Count value
Setting value > Count value

Number of Points

2 points/channel

Output Rating

Transistor (sink type)

External Supply Power

12/24VDC 0.5A/point; 2A/common

I/O Device Points Occupied

16 points (I/O assignment: Intelligent 16 points)

5VDC Internal Current Consumption (A)

0.30

Weight (kg)

0.11

Base Unit Slots Occupied

1

Notes:

  1. Counting speed is affected by pulse rise and fall time. Possible counting speeds are shown in the following table. Note that a miscount may occur if the D62-H01 counts a pulse larger than t=50µs. In this case, use the QD62-H02.

MELSEC Q Series / iQ High Speed Counter Modules

Model Number

QD62

QD62E

QD62D

QD63P6

Stocked Item

S

S

S

-

Certification

UL • cUL • CE

Compatible Encoder Types (*2) (*3)

Open collector type/CMOS

Open collector type/CMOS

Line driver type

Open collector type/CMOS

Counting Speed Switch Setting

200k (100k to 200kPPS)
100k (10k to 100kPPS)
10k (10kPPS max.)

500k (200k to 500kPPS)
200k (100k to 200kPPS)
100k (10k to 100kPPS)
10k (10kPPS max.)

200k (100k to 200kPPS)
100k (10k to 100kPPS)
10k (10kPPS max.)

Number of Channels

2 channels

6 channels

Count Input Signal

Phase

1 phase input, 2 phase input

Rated Input Voltage

5/12/24VDC (positive or negative common)

EIA Standard RS-422-A Differential line driver level (*1)

6.4 to 11.5 mA at 5VDC

ON / OFF Characteristics

5/12/24V; 2 to 5mA

Counting Range

32-bit designated binary (-2147483648 to 2147483647)

Type

UP/DOWN preset counter + ring counter functions

External Input

Rated Input Voltage

5/12/24VDC (positive or negative common)

5/12/24V (*2)

5V

ON / OFF Characteristics

5/12/24V; 2 to 5mA

6.4 to 11.5mA

Comparison Output

Comparison Range

32-bit designated binary (-2147483648 to 2147483647)

Comparison System

Set value < count value, set value = count value, set value>count value

Number of Points

2 points/channel

Internal I/O

Output Rating

Transistor (Sink) 12/24VDC 0.5A/point 2A/common

Transistor (Source) 12/24VDC 0.1A/point 0.4A/common

Transistor (Sink) 12/24VDC 0.5A/point 2A/common

-

External Supply Power

Voltage range: 10.2 to 30V, current consumption: 8mA (typ @24VDC)

-

I/O Device Points Occupied

16 points (I/O assignment: 16 intelligent points)

32 points (I/O assignment: 32 intelligent points)

5VDC Internal Current Consumption (A)

0.30

0.33

0.38

0.59

Weight (kg)

0.11

0.12

0.15

Base Unit Slots Occupied

1

Notes:

  1. Japan Texas Instruments product model Am26LS31 or equivalent.
  2. Insure encoder output voltages are compatible with the module’s input specifications.
  3. TLL output type encoders cannot be used with the QD62, QD62E, and QD62D.

MELSEC Q Series / iQ High Speed Counter Modules

QD62-H01

Counting Speed Switch Setting

1 Phase Input

2-Phase Input

t=5µs or less

50PPS

t=50µs

5kPPS

t=500µs

-

QD62-H02

Counting Speed Switch Setting

1 Phase Input

2-Phase Input

t=5µs or less

10kPPS

7kPPS

t=50µs

-

t=500µs

500PPS

250PPS

QD62

Counting Speed Switch Setting

200kPPS

100kPPS

10kPPS

Rise/Fall time

Both Phases 1 and 2

t=1.25µs or less

200kPPS

100kPPS

10kPPS

t=2.5µs or less

100kPPS

100kPPS

10kPPS

t=25µs or less

-

10kPPS

10kPPS

t=500µs

-

-

500PPS

QD62E

Counting Speed Switch Setting

200kPPS

100kPPS

10kPPS

Rise/Fall time

Both Phases 1 and 2

t=1.25µs or less

200kPPS

100kPPS

10kPPS

t=2.5µs or less

100kPPS

100kPPS

10kPPS

t=25µs or less

-

10kPPS

10kPPS

t=500µs

-

-

500PPS

QD62D

Counting Speed Switch Setting

500kPPS

200kPPS

100kPPS

10kPPS

Rise/Fall time

Both Phases 1 and 2

t=0.5µs or less

500kPPS

200kPPS

100kPPS

10kPPS

t=1.25µs or less

200kPPS

200kPPS

100kPPS

10kPPS

t=2.5µs or less

-

100kPPS

100kPPS

10kPPS

t=25µs or less

-

-

10kPPS

10kPPS

t=500µs

-

-

-

500PPS

Note: Inputting a waveform with a long rise/fall time may cause a false input. Use a waveform within the permissible rise/fall time.

QD63P6

Counting Speed Switch Setting

200kPPS

100kPPS

10kPPS

Rise/Fall time

Both Phases 1 and 2

t=1.25µs or less

200kPPS

100kPPS

10kPPS

t=2.5µs or less

100kPPS

100kPPS

10kPPS

t=25µs or less

-

10kPPS

10kPPS

t=500µs

-

-

500PPS

QI60.eps

MELSEC Q Series / iQ Interrupt Modules

Although Q Series I/O modules are designed to offer very fast responses to input signals, some applications need a shorter response than these modules can offer. In these cases, use the QI60 interrupt module. This offers response times as rapid as 50 microseconds for very fast event capture. For more sophisticated applications, the QD60P8-G offers isolated input capability together with averaging, scaling and sampling functions.

Key Features:

  • 16 input points
  • Response time adjustable over the range 0.05ms to 1ms
  • 24VDC positive common connection

Model Number

QD60P8-G

Stocked Item

S

Certification

CE

Counting Speed Switch Settings

30kpps

10kpps

1kpps

100pps

50pps

10pps

1pps

0.1pps

Number of Channels

8 channels

Count Input Signal

Phase

1-phase input

Signal Level

5VDC / 12 to 24VDC

Counter

Counting Speed (Max.)

30kpps

10kpps

1kpps

100pps

50pps

10pps

1pps

0.1pps

Count Range

Sampling pulse number: 16-bits binary values (0 to 32767); Accumulating count value: 32-bits binary values (0 to 99999999)
Input pulse value: 32-bits binary values (0 to 2147483647)

Count Type

Linear counter method, Ring counter method

Minimum Count Pulse Width (Duty Ratio 50%)

QD60P8-G_table-30kpps.eps

QD60P8-G_table-10pps.eps

QD60P8-G_table-1pps.eps

QD60P8-G_table-100pps.eps

QD60P8-G_table-50pps.eps

QD60P8-G_table-10pps.eps

QD60P8-G_table-1pps.eps

QD60P8-G_table-100pps.eps

Connected Terminal

18 points terminal block

I/O Device Points Occupied

32 points

Applicable Solderless Terminals

R1.25-3 (A solderless terminals with sleeves cannot be used)

Internal Current Consumption (5VDC)

0.58A

Weight (kg)

0.17

Base Unit Slots Occupied

1

* Counting speed is affected by pulse rise and fall time. Note that if a pulse that has a large rise and/or fall time is counted, a miscount may occur.

MELSEC Q Series / iQ Positioning Modules

One of Q Series’ strengths is the ability to integrate positioning directly onto your system. If a Q Series motion CPU is not required, the following modules provide a range of alternative positioning control capabilities in a range of formats.

Key Features:

  • Module set-up via menus in GX Developer; no programming required (requires use of GX Configurator-QP plug in)
  • GX Configurator-QP reduces maintenance time with clear presentation of module status
  • One, two and four axis versions available
  • Open collector, differential driver and SSCNET versions available
  • 1MHz output capability
  • 4 axis linear interpolation
  • Circular interpolation
  • Variety of control schemes (point to point, fixed feed, speed, speed/position and position/speed)
 
QD75D_QD75P.eps

MELSEC Q Series / iQ Positioning Control Modules

Model Number

QD75P1 (*1) • QD75D1

QD75P2 (*1) • QD75D2

QD75P4 (*1) • QD75D4

Stocked Item

-

S

S

Number of Control Axes

1 axis

2 axes

4 axes

Interpolation Function

No

2-axis linear interpolation; 2-axis circular interpolation

2-, 3-, or 4-axis linear interpolation 2-axis circular interpolation

Control Unit

mm, inch, degree, pulse

Backup

Parameters, positioning data, and block start data can be saved on flash ROM
(battery-less backup).

Positioning

Positioning System

PTP control: Incremental system/absolute system
Speed-position switching control: Incremental system/absolute system (*2)
Position-speed switching control: Incremental system
Path control: Incremental system/absolute system

Position Range

In absolute system
• -214748364.8 to 214748364.7( m)
• -21474.83648 to 21474.83647(inch)
• 0 to 359.99999(degree)
• -2147483648 to 2147483647(pulse)
In incremental system
• -214748364.8 to 214748364.7( m)
• -21474.83648 to 21474.83647(inch)
• -21474.83648 to 21474.83647(degree)
• -2147483648 to 2147483647(pulse)
In speed-position switching control (INC mode) / position-speed switching control
• 0 to 214748364.7( m)
• 0 to 21474.83647(inch)
• 0 to 21474.83647(degree)
• 0 to 2147483647(pulse)
In speed-position switching control (ABS mode)
• 0 to 359.99999(degree)

Speed Command

0.01 to 20000000.00(mm/min); 0.001 to 2000000.000(inch/min); 0.001 to 2000000.000(degree/min); 1 to 1000000(pulse/s)

Acceleration/Deceleration Process

Automatic trapezoidal acceleration/deceleration, S-pattern acceleration/deceleration

Acceleration/Deceleration Time

1 to 8388608 (ms) Four patterns can be set for each of acceleration time and deceleration time

Sudden Stop Deceleration Time

1 to 8388608 (ms)

Protective Degree

IP2X

External Wiring Connection System

40-pin connector

Applicable Wire Size

0.3mm2 (AWG#22) or less (for A6CON1, A6CON4), AWG #24 (for A6CON2)

Applicable Connector for External Devices

A6CON1, A6CON2, A6CON4 (Sold separately)

Max. Output Pulse

QD75P1, QD75P2, QD75P4: 200kpps; QD75D1,QD75D2, QD75D4: 1Mpps

Max. Connection Distance Between Servos

QD75P1, QD75P2, QD75P4: 2m; QD75D1, QD75D2,QD75D4: 10m

Online Module Change

Disabled

I/O Device Points Occupied

32 points/slot (I/O assignment: intelligent)

5VDC Internal Current Consumption

QD75P1:0.40A; QD75D1:0.52A

QD75P2:0.46A; QD75D2:0.56A

QD75P4:0.58A; QD75D4:0.82A

Weight (kg)

0.15

0.15

0.16

Base Unit Slots Occupied

1

Notes:

  1. QD75P represents the open-collector output system, and QD75D represents the differential driver output system.
  2. In speed-position switching control (ABS mode), the control unit available is “degree” only.
QD72P3C3.eps

MELSEC Q Series / iQ Positioning Module with Built-in Counter Function

Model Number

QD72P3C3

Stocked Item

-

Certification

UL • cUL • CE

Number of Control Axes

3 axes

Interpolation Function

No (Artificial linear interpolation by concurrent start is available.)

Control Unit

Pulse

Backup

No

Positioning

Positioning System

PTP (Point to Point) control, speed control

Position Range

-1073741824 to 1073741823 pulses

Speed Command

1 to 100000 pulses/s (*1)

Acceleration/Deceleration Process

Trapezoidal acceleration/deceleration

Acceleration/Deceleration Time

1 to 5000 ms

External Wiring Connection System

40-pin connector

Applicable Connector for External Devices

A6CON1, A6CON2, A6CON4 (Sold separately)

Max. Output Pulse

100 kpps

I/O Device Points Occupied

32 points

5VDC Internal Current Consumption

0.57 A

Weight (kg)

0.16

Base Unit Slots Occupied

1

Notes:

  1. When the “speed limit value” setting is 100000 (pulse/s) (25-pulse units), set the “speed command” value in multiples of 25. If other values are set, the value will be change to a multiple of 25.
QD70P4_QD70P8.eps

MELSEC Q Series / iQ Basic Positioning Control Modules

For applications not requiring the level of sophistication offered by our QD75P/D/M modules, consider the QD70P4 & P8 modules. These modules offer four and eight axis control from a single module. All basic motion control capabilities for non-coordinated axes are offered.

Key Features:

  • Module set-up via menus in GX Developer; no programming required (requires use of GX Configurator-PT plug in)
  • GX Configurator-PT reduces maintenance time with clear presentation of module status
  • Multiple axes controlled by a single module to minimize slot occupancy on the rack
  • Multiple modules may be installed on a Q Series rack, giving control over dozens of axes
  • Start 8 axes simultaneously, with very short (0.1ms) delay
  • Variety of axis control schemes (point to point, speed/position switching control)
 

Model Number

QD70P4

QD70P8

Stocked Item

S

S

Certification

UL • cUL • CE

UL • cUL • CE

No. of Control Axes

4 axes

8 axes

Interpolation Function

No

Control Method

PTP (Point To Point) control, path control (linear only), speed-position switching control

Control Unit

Pulse

Data Backup

No

Positioning Control

Positioning Control Method

PTP control : Incremental system/absolute system
Speed-position switching control : Incremental system
Path control : Incremental system/absolute system

Positioning Control Range

Absolute system: -2147483648 to 2147483647 (pulse)
Incremental system: -2147483648 to 2147483647 (pulse)
Speed-position switching control: 0 to 2147483647 (pulse)

Speed Command

0 to 200000 (pulse/s)

Acceleration/Deceleration Processing

Trapezoidal acceleration/deceleration

Accel./Decel. Time

0 to 32767 (ms)

External Device Connection Connector

A6CON1, A6CON2 (option), A6CON4

Pulse Output Method

Open collector output

Max. Output Pulse

200kpps

Max. Connection Distance Between QD70 and Drive Unit

2m (6.56 feet)

Internal Current Consumption (5VDC)

0.55A

0.74A

External 24V Current Consumption (24VDC)

0.065A

0.12A

I/O Device Points Occupied

32 points (I/O assignment: Intelligent function module 32 points)

Weight (kg)

0.15

0.17

Base Unit Slots Occupied

1

 

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