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For use within explosive plants

Description:

In many branches there exist explosive environments in manufacturing and following processes. To assure a preferably high level of safety in these areas, there exist conditions in terms of laws, orders and norms. For the use in these areas, there are Ex modules that are endorsed intrinsically-safe sensors and actuators being in zone 1 or 2 of explosive plants.

Area of application

The Ex modules are available to the automation of chemical plants as appropriate operating supplies. They are applicable for applications in the measurement-, control- and regulation technology. Areas of application:

Areas of application:

  • Chemical/petrochemical industry

  • Gas industry 

  • Offshore industry 

  • Transportation (e.g. tankers) 

  • Automotive engineering (e.g. at varnishing) 

  • Energy supply, energy distribution etc. 

  • Generating plants

  • Special engineering (e.g. printing machines, cleaning machines)

Benefit

The igniting protection type intrinsically-safe offers following advantages to the user:

  • Easy interchangeability of intrinsically-safe  equipment during the business

  • Easy measurement and calibration of the measuring section during the business

  • Working in intrinsically-safe  energized loops without stop of the plant

  • No complex case execution (e.g. compression-proof encapsulation) necessary

  • Linking of intrinsically-safe  equipment of different manufacturers possible

  • Approved igniting protection type in chemical industry

Design and functions

The main function of the digital Ex modules is the separation of the intrinsically-safe loops of the Ex field and the non intrinsically-safe internal loops of the automation plant.


The Ex digital input modules transform the level of the external binary signals of the intrinsically-safe equipment of the Ex field in an internal level of signals of the automation plant.
The Ex digital output modules transform the internal level of signals of the automation plant in external binary signals of the intrinsically-safe equipment of the Ex field.
Ex digital input/output modules are “appropriate electrical equipment” of the igniting protection type intrinsically-safe (term [EEx ib] IIC according to DIN EN 50020). You get next to intrinsically-safe ones also non intrinsically-safe loops.

  • Same systems engineering as the other modules of S7-300

  • Galvanic separation of the module

  • Confusion safety through coding

  • Supply of the sensors and actuators through the module

  • Direct wiring of the inputs and outputs of the modules without a separating switch amplifier or transmitter feed unit

  • Different wiring of the software possible

  • Diagnosis capable modules

  • Reduced  planning, installation and documentation effort


Operation also with ET 200M possible with connection to all SIMATIC automation systems and as norm slave to all PROFIBUS DP networks.


Technical specifications

Term  

Digital input

Digital output

Digital output

Channels 

4 DI NAMUR in 4 channel groups

4 DO DC 24V/10mA in 4 channel groups

4 DO DC 15V/20mA in 4 channel groups

Certificates, admissions, norms

     

igniting protection type according to EN 50020 (CENELEC)

II3 (2) GEEx nA [lib] IIC T4

II3 (2) GEEx nA [lib] IIC T4

II3 (2) GEEx nA [lib] IIC T4

igniting protection type according to FM

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Test number PTB

KEMA 01ATEX1057 X

KEMA 01ATEX1059 X

KEMA 01ATEX1056 X

 
 

Services and Support

Leveraging Factory Automation to Improve Processes and Operations

In the manufacturing world, business success depends on your ability to employ your assets in a way that delivers maximum return. But it can be a real challenge to use existing systems to increase output, improve product quality, ensure safety and comply with regulatory requirements.

C&M understands that improving the efficiency of your assets involves more than implementing new technologies. We can help you upgrade or use your existing systems and infrastructure to enhance your plant-centric processes and operations for stronger business performance. From automation controls to complete factory automation and main automation contractor services, C&M has the automation consultants, specialists and control engineers on staff to deliver.

Every project benefits from our deep experience in a variety of industries and technologies. Our proven execution methodology ensures that we implement solutions in a safe, cost-effective and timely manner, meeting or exceeding all your project goals. Our automation solutions are platform-independent, scalable and sustainable, allowing you to continue experiencing benefits as you grow. Enjoy greater efficiency, reliability and predictability on your plant floor with C&M.

C&M’s automation solutions can help you:

  • Identify suboptimized operations — Conduct studies, audits and long-term assessments to pinpoint bottlenecks and help quantify opportunities for improvement.
  • Make better decisions — Implement C&M’s industrial automation solutions to coordinate the right process controls with the most critical process information, all so you can make the best decisions for your organization.
  • Improve plant efficiency, quality and safety — Depend on C&M’s process automation solutions to streamline production, ensure quality control and minimize risk of injury in your facility.
  • Ensure success for your DCS Conversion — Get the support you need for a smooth DCS migration.
  • Boost productivity — Look to our process automation services to reduce variability, ensure system reliability and reduce maintenance downtime. Special capabilities include PID tuning, FEED engineering, construction automation, batch automation, optimizing your industrial network systems and more.
  • Deploy the right solution for your facility — Depend on C&M’s design standards and best-practices expertise to develop the right automation engineering solutions for your needs, with complete documentation.
  • Ensure regulatory compliance — Implement process validation and validated systems for ensured compliance with industry regulations and best practices.

 

 

Installation

Installation and Commissioning

C&M is an ideal partner for installation and commissioning of your machine or plant. 

Designing

Designing Services

We are leading Systems Integrator providing integrated engineering solutions, systems and services that address the needs of today.

repair services

Controls Repair

Factory repair, and partial or complete reconditioning of all kinds of electronic control systems.

On Site Troubleshooting

On-Site Troubleshooting

Our field support engineers assist your maintenance staff with troubleshooting, preventive and reactive maintenance tasks.

Retrofit Controls

Retrofit Controls

Evolve, upgrade or migrate to a new generation of hardware and software, and extend the life of your equipment.

Assessment Services

Assessment Services

Safety Assessments help you comply with current and emerging standards by providing consulting services for safety critical controls.