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For use within explosive plants

Description

In many branches there exist explosive environments in manufacturing and following processes.

To assure a preferably high level of safety in these areas, there exist conditions in terms of laws, orders and norms.

For the use in these areas, there are Ex modules that are endorsed intrinsically-safe sensors and actuators being in zone 1 or 2 of explosive plants.

Area of application

The Ex modules are available to the automation particularly of chemical plants as appropriate operating supplies. They are applicable for applications in the measurement-, control- and regulation technology.

Areas of application:

  • Chemical/petrochemical industry

  • Gas industry 

  • Offshore industry

  • Transportation (e.g. tankers) 

  • Automotive engineering (e.g. at varnishing) 

  • Energy supply, energy distribution etc.

  • Generating plants

  • Special engineering (e.g. printing machines, cleaning machines)


Benefit

The igniting protection type intrinsically-safe offers following advantages to the user:

  • Easy interchangeability of intrinsically-safe  equipment during the business

  • Easy measurement and calibration of the measuring section during the business

  • Working in intrinsically-safe  energized loops without stop of the plant

  • No complex case execution (e.g. compression-proof encapsulation) necessary

  • Linking of intrinsically-safe equipment of different manufacturers possible

  • Approved igniting protection type in chemical industry


Design and functions

The main function of the analog Ex modules is the separation of the intrinsically-safe loops of the Ex field and the non intrinsically-safe internal loops of the automation plant.
The Ex analogl input modules transform the analog signals of the intrinsically-safe equipment in digital values for the following working.

The Ex analog output modules transform the digital signals of the automation plant in analog signals being necessary for the process.
Ex analog input/output modules are “appropriate electrical eqipment” of the igniting protection type intrinsically-safe (term [EEx ib] IIC according to DIN EN 50020). You get next to intrinsically-safe ones also non intrinsically-safe loops.

  • Same systems engineering as the other modules of S7-300

  • Galvanic separation of the module

  • Confusion safety through coding

  • Supply of the sensors and actuators through the module

  • Direct wiring of the inputs and outputs of the modules without a separating switch amplifier or transmitter feed unit

  • Different wiring of the software possible

  • Diagnosis capable modules

  • Reduced  planning, installation and documentation effort 

  • Operation also with ET 200M possible with connection to all SIMATIC automation systems and as norm slave to all PROFIBUS DP networks.


Technical specifications

Term

Analog input

Analog input 

Analog output 

Channels

4 AI in 4 channel groups

8AI in 4 channel groups, 8x thermocouples; 4x RTD-thermoresistors

4 AO in 4 channel groups 

Certificates, admissions, norms

     

(igniting protection type according to EN 50020 (CENELEC)

[EEx lib] IIC

[EEx lib] IIC

[EEx lib] IIC

igniting protection type according to FM

Class I, Division 2, Group A, B, C, D T4 Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4 Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4
Class I, Zone 2, Group IIC T4

Test number PTB

Ex-96.D.2092X

Ex-96.D.2108X 

Ex-96.D.2026X

Term 

Analog input

Analog input  

Channels 

2 AI in 2 channel groups

2 AO in 2 channel groups

igniting protection type according to EN 50020 (CENELEC)

II3 (2) GEEx nA [lib] IIC T4

II3 (2) GEEx nA [lib] IIC T4

igniting protection type according to FM

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Test number PTB 

KEMA 97ATEX3039 X

KEMA 97ATEX2359 X 


 

Services and Support

Leveraging Factory Automation to Improve Processes and Operations

In the manufacturing world, business success depends on your ability to employ your assets in a way that delivers maximum return. But it can be a real challenge to use existing systems to increase output, improve product quality, ensure safety and comply with regulatory requirements.

C&M understands that improving the efficiency of your assets involves more than implementing new technologies. We can help you upgrade or use your existing systems and infrastructure to enhance your plant-centric processes and operations for stronger business performance. From automation controls to complete factory automation and main automation contractor services, C&M has the automation consultants, specialists and control engineers on staff to deliver.

Every project benefits from our deep experience in a variety of industries and technologies. Our proven execution methodology ensures that we implement solutions in a safe, cost-effective and timely manner, meeting or exceeding all your project goals. Our automation solutions are platform-independent, scalable and sustainable, allowing you to continue experiencing benefits as you grow. Enjoy greater efficiency, reliability and predictability on your plant floor with C&M.

C&M’s automation solutions can help you:

  • Identify suboptimized operations — Conduct studies, audits and long-term assessments to pinpoint bottlenecks and help quantify opportunities for improvement.
  • Make better decisions — Implement C&M’s industrial automation solutions to coordinate the right process controls with the most critical process information, all so you can make the best decisions for your organization.
  • Improve plant efficiency, quality and safety — Depend on C&M’s process automation solutions to streamline production, ensure quality control and minimize risk of injury in your facility.
  • Ensure success for your DCS Conversion — Get the support you need for a smooth DCS migration.
  • Boost productivity — Look to our process automation services to reduce variability, ensure system reliability and reduce maintenance downtime. Special capabilities include PID tuning, FEED engineering, construction automation, batch automation, optimizing your industrial network systems and more.
  • Deploy the right solution for your facility — Depend on C&M’s design standards and best-practices expertise to develop the right automation engineering solutions for your needs, with complete documentation.
  • Ensure regulatory compliance — Implement process validation and validated systems for ensured compliance with industry regulations and best practices.

 

 

Installation

Installation and Commissioning

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Designing

Designing Services

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repair services

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On-Site Troubleshooting

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Retrofit Controls

Retrofit Controls

Evolve, upgrade or migrate to a new generation of hardware and software, and extend the life of your equipment.

Assessment Services

Assessment Services

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