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For use within explosive plants

Description

In many branches there exist explosive environments in manufacturing and following processes.

To assure a preferably high level of safety in these areas, there exist conditions in terms of laws, orders and norms.

For the use in these areas, there are Ex modules that are endorsed intrinsically-safe sensors and actuators being in zone 1 or 2 of explosive plants.

Area of application

The Ex modules are available to the automation particularly of chemical plants as appropriate operating supplies. They are applicable for applications in the measurement-, control- and regulation technology.

Areas of application:

  • Chemical/petrochemical industry

  • Gas industry 

  • Offshore industry

  • Transportation (e.g. tankers) 

  • Automotive engineering (e.g. at varnishing) 

  • Energy supply, energy distribution etc.

  • Generating plants

  • Special engineering (e.g. printing machines, cleaning machines)


Benefit

The igniting protection type intrinsically-safe offers following advantages to the user:

  • Easy interchangeability of intrinsically-safe  equipment during the business

  • Easy measurement and calibration of the measuring section during the business

  • Working in intrinsically-safe  energized loops without stop of the plant

  • No complex case execution (e.g. compression-proof encapsulation) necessary

  • Linking of intrinsically-safe equipment of different manufacturers possible

  • Approved igniting protection type in chemical industry


Design and functions

The main function of the analog Ex modules is the separation of the intrinsically-safe loops of the Ex field and the non intrinsically-safe internal loops of the automation plant.
The Ex analogl input modules transform the analog signals of the intrinsically-safe equipment in digital values for the following working.

The Ex analog output modules transform the digital signals of the automation plant in analog signals being necessary for the process.
Ex analog input/output modules are “appropriate electrical eqipment” of the igniting protection type intrinsically-safe (term [EEx ib] IIC according to DIN EN 50020). You get next to intrinsically-safe ones also non intrinsically-safe loops.

  • Same systems engineering as the other modules of S7-300

  • Galvanic separation of the module

  • Confusion safety through coding

  • Supply of the sensors and actuators through the module

  • Direct wiring of the inputs and outputs of the modules without a separating switch amplifier or transmitter feed unit

  • Different wiring of the software possible

  • Diagnosis capable modules

  • Reduced  planning, installation and documentation effort 

  • Operation also with ET 200M possible with connection to all SIMATIC automation systems and as norm slave to all PROFIBUS DP networks.


Technical specifications

Term

Analog input

Analog input 

Analog output 

Channels

4 AI in 4 channel groups

8AI in 4 channel groups, 8x thermocouples; 4x RTD-thermoresistors

4 AO in 4 channel groups 

Certificates, admissions, norms

     

(igniting protection type according to EN 50020 (CENELEC)

[EEx lib] IIC

[EEx lib] IIC

[EEx lib] IIC

igniting protection type according to FM

Class I, Division 2, Group A, B, C, D T4 Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4 Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4
Class I, Zone 2, Group IIC T4

Test number PTB

Ex-96.D.2092X

Ex-96.D.2108X 

Ex-96.D.2026X

Term 

Analog input

Analog input  

Channels 

2 AI in 2 channel groups

2 AO in 2 channel groups

igniting protection type according to EN 50020 (CENELEC)

II3 (2) GEEx nA [lib] IIC T4

II3 (2) GEEx nA [lib] IIC T4

igniting protection type according to FM

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Class I, Division 2, Group A, B, C, D T4Class I, Zone 2, Group IIC T4

Test number PTB 

KEMA 97ATEX3039 X

KEMA 97ATEX2359 X 


 

S7-300 Signal modules

Description

Digital actuators and sensors can be connected to a SIMATIC S7-300 via digital modules. The extensive range of modules allows the most suitable signal module to be selected in each case.


Area of application

Digital input/output modules contain digital inputs/outputs for the automation system. Digital sensors and actuators can be connected to the automation system via these modules. Switches and 2-wire proximity switches (BEROs) can be connected to input modules, for example. Output modules are suitable for connection of solenoid valves, contactors, small motors, lamps and motor starters.

Benefits

The use of digital input/output modules provides the user with the following advantages:

  • Optimum adaptation;
    since almost any combination of modules is possible, the number of inputs/outputs can be matched to suit the task in hand. Superfluous investments no longer exist

  • Flexible process connection;
    the wide variety of digital actuators and sensors facilitates connection of the automation system to the process

Design and functions

Digital input/output modules exhibit the following mechanical characteristics:


Compact design 
The rugged plastic housing features:
• Green LEDs for displaying the signal states at the inputs/outputs
• Slot for the front connector, protected by the front cover
• Labeling area on the front cover


Easy assembly
The modules are mounted on DIN rails and connected to adjacent modules via bus connectors. There are no slot rules, the input addresses are determined by the slots.

When used in the ET 200M distributed I/O station together with active bus modules, the modules can be hot-swopped during operation without affecting the other modules.

User-friendly wiring

The modules are wired by means of a front connector. When they are first plugged in, a coding element clicks into place so that the connector will only fit into modules of the same type. When the module is replaced, the front connector can be used in its fully-wired state for a new module of the same type.

 

SM 321 Digital Input Modules

 

6ES7321-1BH02-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 16 DI, 24 V DC, 1x 20-pole

 

6ES7321-1BH10-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 16 DI, 24 V DC, 1x 20-pole, 0.05 ms input delay

 

6ES7321-1BH50-0AA0

1

SIMATIC S7-300, Digital input SM 321, Isolated 16 DI, 24 V DC, Source input, 1x 20-pole

 

6ES7321-1BL00-0AA0

1

SIMATIC S7-300, Digital input SM 321, Isolated 32 DI, 24 V DC, 1x 40-pole

 

6ES7321-1BP00-0AA0

2

SIMATIC S7-300 digital input SM 321, Isolated in groups of 16, 64 DI, 24 V DC, 3ms, Sink/source input Terminal blocks 6ES7392-1.N00-0AA0 and cable 6ES7392-4...0-0AA0 required

 

6ES7321-1CH00-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 16 DI, 24-48 V AC/DC with single rooting, 1x 40-pole

 

6ES7321-1CH20-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 16 DI, 48-125 V DC, 1x 20-pole

 

6ES7321-1EL00-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 32 DI, 120 V AC, 1x 40-pole

 

6ES7321-1FF01-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 8 DI, 120 V/230 V AC, 1x 20-pole

 

6ES7321-1FF10-0AA0

1

SIMATIC S7-300, Digital input SM 321, isolated, 8 DI, 120 V/230 V AC, 1x 40-pole, with single rooting/channel

 

6ES7321-1FH00-0AA0

1

SIMATIC S7-300, Digital input SM 321, Isolated 16 DI, 120/230 V AC, 1x 20-pole

 

6ES7321-7BH01-0AB0

1

SIMATIC S7-300, Digital input SM 321, isolated, 16 DI; 24 V DC, 1x 20-pole, process interrupt, diagnostics, suitable for isochronous mode

 

SM 322 Digital Output Modules

 

6ES7322-1BF01-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO, 24 V DC, 2A, 1x 20-pole

6ES7322-1BH01-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 16 DO, 24 V DC, 0.5A, 1x 20-pole, Total current 4 A/group (8 A/module)

6ES7322-1BH10-0AA0

1

SIMATIC S7-300, Digital output SM 322 High Speed, isolated, 16 DO, 24 V DC, 0.5A, 1x 20-pole

6ES7322-1BL00-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 32 DO, 24 V DC, 0.5A, 1x 40-pole, Total current 4 A/group (16 A/module)

 

6ES7322-1BP00-0AA0

2

SIMATIC S7-300 digital output SM 322, Isolated in groups of 16, 64DO, 24 V DC, 0.3A sink output Total current 2 A/group, 8 A/module Terminal blocks 6ES7392-1.N00-0AA0 and cable 6ES7392-4...0-0AA0 required

 

6ES7322-1BP50-0AA0

2

SIMATIC S7-300 digital output SM 322, Isolated in groups of 16, 64DO, 24 V DC, 0.3A source output Total current 2 A/group, 8 A/module Terminal blocks 6ES7392-1.N00-0AA0 and cable 6ES7392-4...0-0AA0 required

 

6ES7322-1CF00-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO, 48-125 V DC, 1.5A, 1x 20-pole

 

6ES7322-1FF01-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO, 120/230 V AC, 1 A, 1x 20-pole

6ES7322-1FH00-0AA0

1

SIMATIC S7-300, Digital output SM 322, Isolated 16 DO, 120/230 V AC, 1 A, 1x 20-pole

 

6ES7322-1FL00-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 32 DO, 120 V/230 V AC, 1 A, double-width, 2x 20-pole

 

6ES7322-1HF01-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO (relay), 1x 20-pole, 24 V DC, 2 A or 230 V AC, 2A

 

6ES7322-1HF10-0AA0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO (relay), 1x 40-pole, 24 V DC, 5 A or 230 V AC, 5 A, connectors with spring-loaded terminal can be used as of 6ES7392-1BM01-0AA0

 

6ES7322-1HH01-0AA0

1

SIMATIC S7-300, Digital output SM 322, Isolated 16 DO, relay contacts, 1x 20-pole

 

6ES7322-5FF00-0AB0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO, 120/230 V AC, 2A, with single rooting/channel and selectable failure mode, 1x 40-pole

 

6ES7322-5GH00-0AB0

1

SIMATIC S7-300, Digital output SM 322, isolated, 16 DO (solid-state relay), 24-48 V AC/DC; 0.5 A with single rooting, 1x 40-pole

 

6ES7322-5HF00-0AB0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO (relay), 1x 40-pole, 24 V DC, 120-230 V AC, 5 A with RC filter overvoltage protection

 

6ES7322-8BF00-0AB0

1

SIMATIC S7-300, Digital output SM 322, isolated, 8 DO, 24 V DC, 0.5A (1x 8 DO), Short-circuit protection diagnostics, 1x 20-pole

 

SM 323 SM 327 Digital IO

 

6ES7323-1BH01-0AA0

1

SIMATIC S7-300, Digital module SM 323, isolated, 8DI and 8DO, 24 V DC, 0.5 A Total current 2A, 1x 20-pole

 

6ES7323-1BL00-0AA0

1

SIMATIC S7-300, Digital module SM 323, isolated, 16 DI and 16 DO, 24 V DC, 0.5 A, Total current 4A, 1x 40-pole

 

6ES7327-1BH00-0AB0

3

SIMATIC S7-300, Digital module SM 327, isolated, 8DI and 8DX, 24 V DC, 0.5 A 1x 20-pole; 8DX by individual channels Can be parameterized as DI or DO

Technical specifications

Technical specifications S7-300 digital modules
 
 


Module overview

Description

The multi-facetted module range of S7-300 allows modular customization to suit the most varied tasks.
Function modules are intelligent modules that independently execute the technological tasks like counting, measuring, cam control, PID control and motion control. Thus they reduce the load on the CPU.
They are used when a high level of accuracy and dynamic response is required.

Applications

  • Wood, glass, stone and metal processing

  • Packaging machines 

  • Presses

  • General machine manufacturing

  • Machine tools

  • Textile machines

  • Rubber and plastic industry

  • Plants


Benefit

  • High degree of accuracy and dynamic response

  • Specialized and universal modules with a wide range of functions

  • CPU is not involved since the functionality is stored in the firmware of each module

  • Quick reaction times (deterministic dynamic response)

  • Engineering with configuring tool, integrated into STEP 7


Design and function

Function modules are intelligent modules that independently execute the technological tasks and thus reduce the load on the CPU.
Configuration tools based on STEP 7 and STEP 7-Micro/WIN are available for setting parameters. Parameterization and commissioning are performed via user-friendly screens.
The function modules of the S7-300 can also be used in a distributed configuration in the
ET 200M I/O system – also with PC-based automation with WinAC.

Technical data

Module

Function

Channels/
Axes

FM 350-1 1)

Counting, measuring, proportioning,position detection (incremental)

1

FM 350-2 2)

Counting, measuring, proportioning

8

FM 352

Cam controls

1

FM 352-2

High-speed binary logic operations

1

FM 355C

PID control (continuous)

4

FM 355S

PID control (step/impulse)

4

FM 355-2C

Temperature control (continuous)

4

FM 355-2S

Temperature control (step/impulse)

4

FM 351

Positioning (rapid traverse/creep feed)

2

SM 338

Position detection (SSI)

3

FM 353

Positioning (with stepper drives)

1

FM 354

Positioning (with servo drives)

1

FM 357-2

Positioning, path control, interpolation, synchronization

4

IM 174

Isochronous connection ofdrives via PROFIBUS

4

 

 

S7-300 Signal modules

More complex tasks require the processing of analog process signals. Analog actuators and sensors can be connected to a SIMATIC S7-300 via analog modules without additional amplifiers. The extensive range of modules allows the most suitable signal module to be selected in each case.


Area of application

Analog input modules facilitate connection of the controller to the analog signals of a process. They are suitable for connecting analog sensors such as voltage and current sensors, thermocouples, resistors and resistance thermometers as well as analog actuators.

Benefits

The use of analog input/output modules provides the user with the following advantages:

  • Optimum adaptation:
    Since almost any combination of modules is possible, the number of inputs/outputs can be matched to suit the task in hand. Superfluous investments no longer exist

  • High-performance analog technology:
    A variety of input/output ranges and high resolution facilitate connection of a multitude of analog sensors and actuators

Design and functions

The use of analog input/output modules provides the user with the following advantages:

  • Red LED for group faults

  • Slot for the front connector, protected by the front cover

  • Labeling area on the front cover

 

When used in the ET 200M distributed I/O station together with active bus modules, the modules can be hot-swopped during operation without affecting the other modules.

 

User-friendly wiring

The modules are wired by means of a front connector. When they are first plugged in, a coding element clicks into place so that the connector will only fit into modules of the same type. When the module is replaced, the front connector can be used in its fully wired state for a new module of the same type.

 

SM 331 Analog Input Modules

 

6ES7331-1KF02-0AB0

8

SIMATIC S7-300, Analog input SM 331, Isolated 8 AI, resolution 13 bits U/I/resistor/Pt100, NI100, NI1000, LG-NI1000, PTC/KTY, 66 ms conversion time; 1x 40-pole

 

6ES7331-7HF01-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 8 AI, resolution 14 bit, 0.052 ms/channel current, Voltage alarm, diagnostics, 1x 20-pole, suitable for isochronous mode Improved bus cycle time for isochronous mode

 

6ES7331-7KB02-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 2 AI, Resolution 9/12/14 bits, U/I/thermocouple/resistor, alarm, diagnostics, 1x 20-pole, Removing/inserting with active backplane bus

 

6ES7331-7KF02-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 8 AI, Resolution 9/12/14 bits, U/I/thermocouple/resistor, alarm, diagnostics, 1x 20-pole Removing/inserting with active backplane bus

 

6ES7331-7NF00-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 8 AI; +/-5/10V, 1-5 V, +/-20 mA, 0/4 to 20 mA, 16 bit (55ms), Single rooting (50 V COM.), 1x 40-pole

 

6ES7331-7NF10-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 8 AI; +/-5/10V, 1-5 V, +/-20 mA, 0/4 to 20 mA, 16 bit, Single rooting (60 V COM.), 4-channel operation: 10 ms, 8-channel operation: 23-95ms, 1x 40-pole

 

6ES7331-7PE10-0AB0

8

SIMATIC S7-300, Analog input SM 331, single channel Isolated 250 V AC, 6 AI thermocouples Type B, E, J, K, L, N, R, S, T Voltage: +/-25MV to +/-1V 16 bit, 50ms, 1x 40-pole

 

6ES7331-7PF01-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 2/3/4-wire, 8 AI, Resistor, Pt100/200/1000 NI100/120/200/500/1000, CU10, characteristics according to GOST 16 (internal 24) bit, 50ms, 1x 40-pole

 

6ES7331-7PF11-0AB0

8

SIMATIC S7-300, Analog input SM 331, isolated, 8 AI thermocouples Type B, E, J, K, L, N, R, S, T TXK/TXK (L) according to GOST 16 bit, 50ms, 1x 40-pole

 

SM 332 Analog Output Modules

 

6ES7332-5HB01-0AB0

8

SIMATIC S7-300, Analog output SM 332, isolated, 2 AO, U/I; resolution 11/12 bits, 20-pole, Removing/inserting with active backplane bus possible

 

6ES7332-5HD01-0AB0

8

SIMATIC S7-300, Analog output SM 332, isolated, 4 AI, U/I; diagnostics; resolution 11/12 bits, 20-pole, removing and inserting possible with active backplane bus

 

6ES7332-5HF00-0AB0

8

SIMATIC S7-300, Analog output SM 332, isolated, 8 AO, U/I; diagnostics; resolution 11/12 bits, 40-pole, removing and inserting possible with active backplane bus

 

6ES7332-7ND02-0AB0

8

SIMATIC S7-300, Analog output SM 332, isolated by channel, 4 AI, Resolution 16 bit, 0-10 V, 1-5 V, +/-10 V, +/-20 mA, 0/4-20mA, 20-pole, suitable for isochronous mode improved bus cycle times for the isochronous mode

 

SM 334 Analog IO

 

6ES7334-0CE01-0AA0

8

SIMATIC S7-300, Analog module SM 334, Non-isolated 4 AI/2 AO, 1x 20-pole, Removing and inserting possible with active backplane bus

 

6ES7334-0KE00-0AB0

8

SIMATIC S7-300, Analog module SM 334, isolated, 4 AI/2 AO, 12 bit, 0-10 V f. Pt100 (climatic range -120-155 degrees) and 10 kOhm measuring range, 1x 20-pole

 

Technical data

download
 
 

Intelligent counter module for counting tasks

 

FM 350-1

The intelligent FM 350-1 counter module has one counting channel for up and down counting, and is an excellent choice for universal high-frequency counting tasks up to 500 kHz.
It also features measuring functions for speed, frequency and period length. In distributed configurations with S7-400 or WinAC RTX, the FM 350-1 supports isochrone mode.

FM 350-2

The FM 350-2 counter module, by contrast, is an 8-channel counter module for universal counting and measuring tasks up to 20 kHz.
It can be used in the SIMATIC S7-300 and in the ET 200M (with S7-300/S7-400 as master).

 

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35 years of experience in Control Systems

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We are industrial automation consultants and products supplier. Our products include Programmable Logic Controllers (PLC), HMI, VFD, Servo drives and related control equipment from Siemens (PLC, HMI, VFD), Mitsubishi PLC, Allen Bradley (PLC, HMI) and Omron (PLC, HMI). We also provide signal transmitters and Industrial Communication serial/wireless servers and gateways from Advantech Industrial Communication.

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Our project division is capable of design, commissioning, procurement, and maintenance of turnkey automation projects. We have a versatile software development and system integration experience making us ideal service providers for design and commissioning of DCS and SCADA based systems. We have hands-on experience on SIEMENS PCS7.


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